The production OS for
custom print shops

KOVA turns your customers' designs into barcoded units, nests them onto DTF gang sheets that waste the least film, drives your RIP, and routes every pressed shirt through bin consolidation to a shipping label. From their design to your dock — one system.

No credit card · Full pipeline in demo mode · Runs on your existing stack
app.kovaprints.com/overview
Overview
Open orders
34
awaiting or in production
Ready to ship
9
packed, need labels
Units to nest
126
pending design units
Shipped today
48
Sheets today
17
Film used today
84.2 ft
Bins free
6 / 12
Low-DPI units
3
Work in progress
pending
126
nested
88
printed
54
pressed
41
binned
22
packed
9
Recent ordersView all
#1042
Riverside FC
in production
#1041
Ava Chen
ready to ship
#1040
Northgate HS
shipped
#1039
Bloom Studio
in production

Runs on the stack you already have

Shopify
S&S Activewear
NeoStampa
EasyPost
Stripe
ShipStation
Shopify
S&S Activewear
NeoStampa
EasyPost
Stripe
ShipStation
The pipeline

One barcoded unit, from their click to your dock

Every physical shirt becomes a single unit with a single QR code, tracked through one state machine. Scan it at any station and KOVA tells the operator exactly what to do next.

One physical shirt = one unit = one QR, tracked end to end
01
Customer
Design

They upload art, place it, and pass a live DPI gate on your storefront.

02
Production
Nest

Units auto-pack onto gang sheets that waste the least film.

03
Your RIP
Print

Files land in your NeoStampa hot folder — zero file-shuffling.

04
Print station
Press

Scan the unit; mockup and artwork verify before you press.

05
Fulfillment
Ship

Scan to a bin, consolidate the order, buy the label in one tap.

Design Studio

Your customer builds the print-ready file

A Kittl-style editor lives on your storefront. Customers upload art, place it on the garment, and watch a live DPI gate turn green — before they ever check out. You receive a validated spec, not a low-res email attachment.

  • Live DPI meter: green ≥300, amber ≥150, red below
  • True-to-scale print area with drag, scale, and rotate
  • The customer generates their own mockup, in-browser
  • Blurry-art refunds caught before a cent of film is spent
Learn more
demo-prints.kovaprints.com/design
Artwork
riverside-crest.png
2400 × 1980 px
Garment color
Product
Classic Tee
Bella+Canvas 3001 · 12" print
Drag to move · corner to scale
RIVERSIDEOUTDOOR SUPPLY CO
Print quality
Excellent
312
DPI · crisp at this size
150300
Print width11.4 in
Print height9.4 in
Placementchest · center
Production & Nesting

Waste less film. Automatically.

Film is the number-one DTF consumable. KOVA's deterministic strip-packing engine arranges every pending design onto gang sheets to consume the least film across the roll — and reports utilization per sheet.

  • Skyline bottom-left packing with 90° rotation
  • A scannable QR label reserved beside every design
  • Print files rasterized to exactly 300 DPI
  • Deterministic — a reprint comes out byte-for-byte identical
Learn more
app.kovaprints.com/production/sheets/gs_08f
Gang sheet · GS-08F
22" roll · 12 units · deterministic nest
91% utilization
33.0 in film
#1042#1041#1039#1039#1040#1043#1044#1045#1046#1047#1048#1049
Fulfillment

Multi-item orders never ship half-empty

After pressing, the packer scans a shirt and a bin number lights up the size of a billboard. KOVA runs the consolidation state machine and tells them the exact moment an order is whole — then offers the label.

  • "Put in A1 — 2 more to come" — readable across the table
  • Single-item orders skip bins: "pack and ship now"
  • One-tap carrier-agnostic labels with rate shopping
  • Every unit flips to shipped with tracking captured
Learn more
app.kovaprints.com/fulfillment/scan
Pack & Scan
scanner ready
Put in bin
A1
2 more to come
Order #1042 · Riverside FC
Scanned unit 1 of 3 · pressed
Scan the next pressed unit
KOVA Copilot

Run your shop by conversation

An in-app AI assistant, grounded in the real product, that answers your staff's questions and handles setup. Ask how the day is going, or tell it to build a rack of bins — every change waits for a single confirm click.

  • Pulls live shop stats and recent orders on demand
  • Creates bins, products, and manual orders conversationally
  • Grounded in the real app — never invents your data
  • Human-in-the-loop: writes require an explicit confirm
Learn more
KOVA Copilot
claude
Set up 12 bins on rack A
I'll create a rack of 12 consolidation bins, A1 through A12. Existing codes are skipped automatically. Confirm to apply:
Create bins · A1–A12
Write action — nothing changes until you confirm.
300
DPI print files, rasterized exactly
1 QR
per physical unit, click to dock
5
sales channels, one order funnel
0
manual file-shuffling to the RIP
One order funnel

Sell anywhere. Produce in one place.

Shopify, a public Orders API, hosted checkout, and walk-in orders all funnel into one idempotent intake that explodes each order into individually-barcoded units. Webhook delivered twice? It never double-creates.

Unit-level traceability

Trace any single shirt from the customer's design to the exact gang sheet it printed on, to its tracking number.

Catch problems early

Low-DPI artwork is flagged at the customer's screen and re-flagged for the operator at every step before film is committed.

Security-grade intake

Raw-body webhook HMAC, signed OAuth state, and per-tenant isolation — a shop's data never touches another's.

Auto-restock blanks

KOVA computes exactly which blanks to buy for open orders and pushes the cart to your S&S Activewear account.

Demoable in minutes

Every integration has a working mock fallback, so you can walk the whole pipeline before connecting a single account.

Built on your stack

Shopify, S&S, NeoStampa, EasyPost, Stripe — KOVA glues your tools together instead of replacing them.

Pricing

Plans that scale the way a print shop scales

Priced on the metrics that actually grow your operation — monthly orders, staff seats, and number of printers. Start free.

Starter

For shops getting started with custom DTF orders.

$49/ month
Start free
  • 300 orders / month
  • 2 staff seats
  • 1 printer
  • Design Studio + hosted checkout
  • Gang-sheet nesting engine
  • Bin consolidation + labels
  • Email support
Most popular
Growth

For growing shops running daily production.

$149/ month
Start free
  • 2,000 orders / month
  • 6 staff seats
  • 3 printers
  • Design Studio + hosted checkout
  • Gang-sheet nesting engine
  • Bin consolidation + labels
  • Priority support
  • KOVA Copilot
  • Auto-restock (S&S Activewear)
Pro

For high-volume operations with multiple printers.

$349/ month
Talk to us
  • 10,000 orders / month
  • 20 staff seats
  • 10 printers
  • Design Studio + hosted checkout
  • Gang-sheet nesting engine
  • Bin consolidation + labels
  • Priority support
  • KOVA Copilot
  • Auto-restock (S&S Activewear)
  • Multi-printer routing
  • Onboarding assistance

Run your whole shop on one system

From their design to your dock. Start free — every integration has a working demo mode, so you can walk the entire pipeline before you connect a thing.